Final Assembly and Commissioning

Overview

This guide covers the final assembly steps for the Autonomous Formulation Lab (AFL) system and the commissioning process to ensure all components work together properly.

Prerequisites

Before proceeding with final assembly, ensure you have completed: - OT-2 Hardware Modifications - Pneumatic Module Assembly - Electronics Module Assembly - In-Robot Module Assembly - Video-UI Module Assembly

Equipment Required

• Basic hand tools (screwdrivers, Allen wrenches, etc.)
• Multimeter for electrical testing
• Pressure testing equipment
• Computer with required software installed

Assembly Steps

1. Mounting the Side Rack

1. Attach the 80/20 rail to the OT-2 frame
2. Ensure proper alignment and stability

2. Installing Modules on the Side Rack

1. Mount the Pneumatic Module
2. Mount the Electronics Module
3. Mount the Video-UI Module
4. Install rinse bottles

3. Connecting Pneumatic Lines

1. Connect main pressure supply
2. Connect lines between Pneumatic Module and In-Robot Module
3. Check for leaks

4. Connecting Electrical Systems

1. Connect power supplies
2. Connect control signals between modules
3. Connect to OT-2 control system

Commissioning Process

1. Initial Power-Up Sequence

1. Power-up checklist
2. Initial system checks

2. Pneumatic System Testing

1. Pressure regulation testing
2. Valve operation verification

3. Control System Testing

1. Communication between modules
2. Software interface testing

4. End-to-End Testing

1. Simple fluid transfer test
2. Complete workflow testing

Troubleshooting

Common Issues

1. Pneumatic leaks
2. Communication failures
3. Mechanical alignment issues

Diagnostic Procedures

1. Systematic testing approach
2. Component isolation testing

Maintenance Recommendations

1. Regular inspection schedule
2. Preventative maintenance tasks

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